Case Studies | °®½´ÊÓÆµ Ibrica /en/proyecto/ Ingeniera de procesos Thu, 13 Jul 2023 10:31:42 +0000 en-GB hourly 1 https://wordpress.org/?v=6.9.1 /wp-content/uploads/2018/07/cropped-fav-j-tec-material-handling-32x32.png Case Studies | °®½´ÊÓÆµ Ibrica /en/proyecto/ 32 32 Expansion of two reactors for paraffin plant /en/proyecto/expansion-of-two-reactors-for-paraffin-plant/ /en/proyecto/expansion-of-two-reactors-for-paraffin-plant/#respond Thu, 15 Jun 2023 10:04:34 +0000 /?post_type=case_study&p=7062 La entrada Expansion of two reactors for paraffin plant se public primero en °®½´ÊÓÆµ Ibrica.

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Project Summary

Reactors for paraffin plant

Construction, supply, and assembly of two reactors with 22cv agitation and thermal oil jacket.

In the expansion of the two reactors, both the access structure and the thermal oil jacketed product installation were extended, including a recirculation tank for heating the oil and the insulation of the reactors and pipes.

  • Industry: Chemicals
  • Type: Liquids
  • Material: Glues
  • Equipment: Reactors with agitation, reservoir

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New Spice Plant /en/proyecto/new-spice-plant/ Tue, 24 May 2022 14:20:26 +0000 /?post_type=case_study&p=6457 La entrada New Spice Plant se public primero en °®½´ÊÓÆµ Ibrica.

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Summary project

Comprehensive assembly of the spice plant

Expansion of a spice plant in which mixers and raw material storage tanks were installed.

The plant consists of two V-shaped mixers, unloading of sacks and big-bags, a raw material collection area, and pneumatic conveying to the packaging area.

  • Industry: Food
  • Type: Solids
  • Material: Spices
  • Equipment: Silos, tanks, dosing, CIP

La entrada New Spice Plant se public primero en °®½´ÊÓÆµ Ibrica.

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New vegetable plant /en/proyecto/new-vegetable-plant/ Tue, 24 May 2022 14:13:46 +0000 /?post_type=case_study&p=6453 La entrada New vegetable plant se public primero en °®½´ÊÓÆµ Ibrica.

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Project Summary

Comprehensive design and assembly of a vegetable plant

New plant for cooking, sterilising, and packaging of cooked onions and peppers.

The plant consists of 4 heated 2T reactors and an agitation system with anchors and scrapers. It includes a sterilisation plant with a capacity of 6T/hour and a CIP system for the entire installation.

  • Industry: Food
  • Type: Solids and Liquids
  • Material: Vegetables
  • Equipment: New plant for cooking, sterilising, and packaging of all kinds of vegetables.

Challenge and solution

One of the most significant challenges was:
Assembly in record time
The plant was designed in record time, meeting the objectives established by the client and in compliance with FDA criteria required for an installation of this type.

La entrada New vegetable plant se public primero en °®½´ÊÓÆµ Ibrica.

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Expansion of cosmetics plant /en/proyecto/expansion-of-cosmetics-plant/ /en/proyecto/expansion-of-cosmetics-plant/#respond Tue, 24 May 2022 14:05:11 +0000 /?post_type=case_study&p=6449 La entrada Expansion of cosmetics plant se public primero en °®½´ÊÓÆµ Ibrica.

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Project Summary

Process automation in a new cosmetics plant

In this industrial project, the automation of all elements required for the manufacture of the final product was designed.

All reactors with load cells were installed in an automaton. All raw materials were installed in stainless steel piping from tanks to reactors with automatic valves and directed from the automaton to the load cell.

  • Industry: Cosmetic
  • Type: Liquids
  • Material: Creams, shampoos, hair gels, etc.
  • Equipment: Silos, tanks, dosing, CIP

Challenge and solution

One of the most significant challenges was:
Project execution during normal factory operation
The project was complex in that it was carried it out while the rest of the factory was still in normal operation. Thus, the organization of the different steps that defined the project had to be planned in great detail so as not to affect production.

La entrada Expansion of cosmetics plant se public primero en °®½´ÊÓÆµ Ibrica.

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New cosmetics plant /en/proyecto/new-cosmetics-plant/ /en/proyecto/new-cosmetics-plant/#respond Tue, 24 May 2022 13:49:46 +0000 /?post_type=case_study&p=6445 La entrada New cosmetics plant se public primero en °®½´ÊÓÆµ Ibrica.

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Summary Project

Comprehensive design and assembly of a cosmetics plant

Design and assembly of turnkey cosmetics production plant to produce 15T/h of finished product.

The plant consists of two 20T and two 10T reactors with all raw materials automatically conveyed to the reactors themselves. Once the product is manufactured, it is stored in a 350 m3 warehouse. From the warehouse it is pumped to the packaging lines and 5 PICS were quickly installed from the line to the packaging machines.

  • Industry: Cosmetic
  • Type: Liquids
  • Material: Creams and shampoos
  • Equipment: Silos, tanks, dosing, CIP

Challenge and solution

One of the most significant challenges was:
To facilitate operator work
The plant was designed to be all on the same floor, both the reactor heads as well as the support of the warehouse and packaging machine, facilitating the work of the operators.

La entrada New cosmetics plant se public primero en °®½´ÊÓÆµ Ibrica.

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Cacao Roaster /en/proyecto/cacao-roaster/ Tue, 24 May 2022 13:42:00 +0000 /?post_type=case_study&p=6441 La entrada Cacao Roaster se public primero en °®½´ÊÓÆµ Ibrica.

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Project Summary

Assembly of integral cocoa roaster: storage, pneumatic conveying, and dosing.

Assembly of cocoa roaster in which the pipes, structure, mechanical conveying of solids, and installation of the required auxiliary services were carried out.

  • Industry: Food
  • Type: Solids
  • Material: Cacao
  • Equipment: Storage, pneumatic conveying, and dosing

Challenge and solution

One of the most significant challenges was:
Assembly during normal production
The project was complex in that the client could not stop production and the entire installation had to be carried out at night.

La entrada Cacao Roaster se public primero en °®½´ÊÓÆµ Ibrica.

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Flour plant /en/proyecto/flour-plant/ /en/proyecto/flour-plant/#respond Tue, 24 May 2022 13:40:07 +0000 /?post_type=case_study&p=6439 La entrada Flour plant se public primero en °®½´ÊÓÆµ Ibrica.

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Project summary

New flour plant: storage and flour conveying

In this project, two structures were designed and manufactured to support fabric silos of 20,000 kg each, with a stainless-steel vibrating bottom and using blowers to solids conveying product to the weighing hoppers, which in turn dose the machine.

The entire electrical and programming schematic that controls the amount of product conveyed within the installation was also designed.

  • Industry: Food
  • Type: Solids
  • Material: Flour
  • Equipment: Storage in silos and pneumatic conveying of flour to packaging.

La entrada Flour plant se public primero en °®½´ÊÓÆµ Ibrica.

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Expansion of locust bean gum production process /en/proyecto/expansion-locust-bean-gum/ Tue, 24 May 2022 13:18:24 +0000 /?post_type=case_study&p=6435 La entrada Expansion of locust bean gum production process se public primero en °®½´ÊÓÆµ Ibrica.

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Project summary

Expansion of locust bean gum conveying flows

GMdix Process Engineering carried out the calculation, design, and assembly of all necessary elements for the expansion of the existing locust bean gum conveying facility.

In this plant, from the new cyclone separators with venturi scrubbers, all the jacketed pipes for proper conveying of the product, to the large filter to extract air from the installation were manufactured.

  • Industry: Food
  • Type: Solids
  • Material: Locust bean gum
  • Equipment: Cyclones, jacketed pipes, air extraction filter

La entrada Expansion of locust bean gum production process se public primero en °®½´ÊÓÆµ Ibrica.

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Installation and assembly of dryer /en/proyecto/installation-assembly-dryer/ /en/proyecto/installation-assembly-dryer/#respond Tue, 24 May 2022 13:10:18 +0000 /?post_type=case_study&p=6431 La entrada Installation and assembly of dryer se public primero en °®½´ÊÓÆµ Ibrica.

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Project summary

Turnkey project to construct a starch dryer

Turnkey industrial project for a new starch dryer in a food plant.

The project was divided into three phases:

  • Reception and management of all merchandise from different parts of Europe, accounting for a total of 38 trucks.
  • Assembly of all elements received, and the connections therebetween, as well as the supply and reception of raw materials and finished products through pipes manufactured by GMdix.
  • Movement of existing turbine within 24 hours to minimise the client’s production stoppage.
  • Industry: Food
  • Type: Solids
  • Material: Starch
  • Equipment: Turbine

La entrada Installation and assembly of dryer se public primero en °®½´ÊÓÆµ Ibrica.

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Pneumatc conveying of aggregates /en/proyecto/aggregates-pneumatic-conveying/ /en/proyecto/aggregates-pneumatic-conveying/#respond Tue, 24 May 2022 11:58:53 +0000 /?post_type=case_study&p=6405 La entrada Pneumatc conveying of aggregates se public primero en °®½´ÊÓÆµ Ibrica.

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Project summary

New aggregate pneumatic conveying plant

GMdix Process Engineering supervised the design, assembly, and integration of all the necessary elements for the commissioning of a new plant for conveying highly abrasive solid materials for mixing and pressing.

This aggregates plant is comprised of silos that contained the raw material, which was conveyed to 8 different mixers and subsequently pressed.

  • Industry: Mineral
  • Type: Solids
  • Material: Aggregates
  • Equipment: Silos, mixers

La entrada Pneumatc conveying of aggregates se public primero en °®½´ÊÓÆµ Ibrica.

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